Manufacture of mountable capped chips

ABSTRACT

A wafer or a portion of a wafer including capped chips such as surface acoustic wave (SAW) chips is provided with terminals by applying a terminal-bearing element such as a dielectric element with terminals and leads thereon, or a lead frame, so that the terminal-bearing element covers the caps, and the leads are aligned with channels or other depressions between the caps. The leads are connected to contacts on the wafer, and the wafer is severed to form individual units, each including terminals supported by the cap and connected to the contacts by the leads. The resulting units can be handled and processed in the same manner as ordinary chips or chip assemblies.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a divisional of U.S. application Ser. No.10/786,825, filed on Feb. 25, 2004, which in turn claims benefit of U.S.Provisional Patent Application Ser. Nos. 60/449,673, filed Feb. 25,2003; and 60/456,737, filed Mar. 21, 2003, the disclosures of which arehereby incorporated by reference herein.

BACKGROUND OF THE INVENTION

The present invention relates to microelectronic packaging.

Electronic devices referred to as surface acoustic wave or “SAW” devicesprocess electronic signals in the form of acoustical waves, i.e., minutemechanical vibrations transmitted within the device, typically on anexposed surface region of a mass of a crystalline material. SAW devicesare used, for example, as frequency-selective filters and as mixers inanalog signal processing. Among other applications, SAW devices are usedin radio frequency circuits of cellular telephones and other portableelectronic apparatus. SAW devices normally must be provided with a coveror “cap” overlying the acoustically-active region of the surface toprotect the active surface from mechanical engagement with surroundingstructures and from chemical reaction with the surrounding atmosphere.Likewise, certain micro-electromechanical devices and micro machinesincorporate microscopic mechanical elements within an active region ofthe device. The active regions of these devices must be covered by capsto protect the micromechanical elements. Such devices typically areformed using techniques commonly employed to make conventionalmicroelectronic devices, and are commonly referred to by the acronym“MEMS.”

Miniature SAW devices can be made in the form of a wafer formed from orincorporating an acoustically active material such as lithium niobatematerial. The wafer is treated to form a large number of SAW devices,and typically also is provided with electrically conductive contactsused to make electrical connections between the SAW device and othercircuit elements. After such treatment, the wafer is severed to provideindividual devices. SAW devices fabricated in wafer form have beenprovided with caps while still in wafer form, prior to severing. Forexample, as disclosed in U.S. Pat. No. 6,429,511, a cover wafer formedfrom a material such as silicon can be treated to form a large number ofhollow projections and then bonded to the top surface of the activematerial wafer, with the hollow projections facing toward the activewafer. After bonding, the cover wafer is polished to remove the materialof the cover wafer down to the projections. This leaves the projectionsin place as caps on the active material wafer, and thus forms acomposite wafer with the active region of each SAW device covered by acap.

Such a composite wafer can be severed to form individual units. Theunits obtained by severing such a wafer can be mounted on a substratesuch as a chip carrier or circuit panel and electrically connected toconductors on the substrate by wire-bonding to the contacts on theactive wafer after mounting, but this requires that the caps have holesof a size sufficient to accommodate the wire bonding process. Thisincreases the area of active wafer required to form each unit, requiresadditional operations and results in an assembly considerably largerthan the unit itself.

In another alternative disclosed by the '511 patent, terminals can beformed on the top surfaces of the caps and electrically connected to thecontacts on the active wafer prior to severance as, for example, bymetallic vias formed in the cover wafer prior to assembly. However,formation of terminals on the caps and vias for connecting the terminalsto the contacts on the active wafer requires a relatively complex seriesof steps.

Similar problems occur in providing terminals for MEMS devices. Forthese and other reasons, further improvements in processes, andstructures for SAW, MEMS and other capped devices would be desirable.

SUMMARY OF THE INVENTION

One aspect of the present invention provides methods of making mountabledevices. A method according to this aspect of the invention includes thestep of assembling at least a portion of a wafer with a terminal-bearingelement incorporating an array of terminals. The wafer portion mayinclude only a part of a wafer such as a single chip or several chips,or may include an entire semiconductor wafer. The wafer portion has amain surface and a multiplicity of spaced-apart caps projecting upwardlyfrom the main surface, so that the wafer portion has channels betweenthe caps. The wafer typically has contacts disposed in the channels. Theassembling step serves to mount terminals simultaneously on a pluralityof the caps. Methods according to this aspect of the invention desirablyalso include the step of electrically connecting the terminals mountedon the caps to the wafer by means of leads extending to contacts on thewafer. The terminal-bearing element may include the leads, in which thecase the step of electrically connecting the terminals to the contactson the wafer desirably includes bonding the leads to the contacts. Theassembling step may be performed so as to position the leads at leastpartially in alignment with the channels on the wafer portion. At theconclusion of the assembling step, the leads may extend at a level abovethe contacts, and the bonding step may include bending the leadsdownwardly into engagement with the contacts. The leads may be elongatedleads, and the assembling step may be performed so that at least some ofthe leads are aligned with channels extending co-directionally withthose leads.

The method may further include the step of severing the wafer or portionof the wafer in the channel so as to form a plurality of units, eachsuch unit including at least one of the caps, at least one of theterminals, and typically a plurality of terminals, as well as thecontacts and leads connected to those terminals. The terminal-bearingelement used in the process according to this aspect of the inventionmay include a dielectric layer with terminals and leads supported by thedielectric layer prior to the assembling step. Alternatively, theterminal-bearing element may include a lead frame incorporating theleads and the terminals, most typically without a supporting dielectriclayer. The terminal-bearing element may be initially fabricated with atleast some of the terminals electrically connected to one another, andthe severing step may be performed so as to sever at least some of theconnections between terminals.

A method according to a further aspect of the invention includesassembling at least a portion of a wafer with a terminal-bearing elementincorporating an array of terminals. In methods according to this aspectof the invention, the wafer or portion of the wafer has a main surface,structure defining an upper surface above the main surface, anddepressions extending in to the wafer from the upper surface. As furtherdiscussed below, the structure defining the upper surface may include aplurality of spaced-apart caps, as discussed above, which define thedepressions as channels extending between the caps. Alternatively, thedepressions may be formed in other patterns as, for example, as isolateddepressions unconnected with one another. The wafer or portion of thewafer includes contacts disposed in the depressions. Here again, themethod desirably includes the step of electrically connecting terminalsmounted to the upper surface during the assembling step by means ofleads extending to the contacts disposed in the depressions.

As discussed above, the terminal-bearing element desirably also includesthe leads, and the assembling step is performed so as to position theleads at least partially in alignment with the depressions. Here again,the method desirably includes severing the wafer or portion of the waferso as to form a plurality of units. In this embodiment as well, theterminal-bearing element may incorporate a dielectric element withterminals and leads supported by the dielectric element prior to theassembling step, or may incorporate a lead frame including the leads andterminals, most typically without a dielectric element.

Yet another aspect of the invention provides an in-process element. Anelement according to this aspect of the invention includes a wafer witha main surface, structure defining an upper surface above the mainsurface, and depressions extending downwardly from the upper surfacetoward the main surface. The wafer also includes contacts in thedepressions. The element according to this aspect of the inventionincorporates a terminal-bearing element having a plurality ofelectrically-conductive terminals overlying the upper surface andsecured thereto, as well as a plurality of leads extending into thedepressions and connecting the terminals to the contacts. Here again,the structuring defining the upper surface may include a plurality ofspaced-apart caps, and the depressions may include channels extendingbetween the caps. An in-process element according to this aspect of theinvention may be used during the processes discussed above.

A still further aspect of the invention provides microelectronicdevices. A microelectronic device according to this aspect of theinvention desirably includes a main body having an active region andcontacts, as well as a cap bonded to the main body, the cap covering theactive region and defining an upper surface. The device most preferablyfurther includes terminals mounted to the upper surface of the cap,leads extending downwardly from the terminals to the contacts, and anencapsulant surrounding the leads and covering the contacts. The cap mayhave vertically-extensive edges, i.e., edges which project with at leastsome component in the vertical direction, upwardly from the main body.The leads desirably are spaced apart from the edges of the cap. Theleads may be formed integrally with the terminals. Devices according tothis aspect of the invention may be fabricated, for example, by themethods as discussed above.

A microelectronic device according to yet another aspect of theinvention again includes a main body with an active region and contacts,as well as a cap bonded to the main body, the cap covering the activeregion and defining an upper surface. The device according to thisaspect of the invention desirably includes a dielectric layer overlyingthe upper surface of the cap and terminals on the dielectric layer forconnecting the device to an external circuit, as well as leads extendingdownwardly from the terminals to the contacts. The device according tothis aspect of the invention desirably includes an encapsulantsurrounding the leads and covering the contacts. The dielectric layermay be adhesively bonded to the cap. The devices as discussed above maybe fabricated, for example, using the methods and in-process assembly asdiscussed above. In the devices and methods discussed herein, the activeregion may be an acoustically active region as, for example, in the caseof a surface acoustic wave (SAW) chip, or may be an active region ofanother type such as a mechanically active region in a microelectromechanical (MEMS) structure.

As further discussed below, particularly preferred methods and deviceaccording to the present invention can provide capped chips withterminals disposed on the cap, so that the structure can be handled andmounted like any other microelectronic device having terminals on anexposed surface as, for example, by surface-mounting the device or byincorporating the device in a larger package. Moreover, the mostpreferred methods provide simple and economical ways of adding theterminals to the devices. These and other objects, features andadvantageous of the present invention will be more readily apparent fromthe detailed description set forth below, taken in conjunction with theaccompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a top plan view of a wafer used in a process according to oneembodiment of the invention.

FIG. 2 is a fragmentary view on an enlarged scale depicting a portion ofthe wafer shown in FIG. 1.

FIG. 3 is a diagrammatic, fragmentary sectional view taken along line3-3 in FIG. 2.

FIG. 4 is a diagrammatic top plan view depicting the wafer of FIG. 1 inconjunction with a terminal-bearing element during a process inaccordance with one embodiment of the invention.

FIG. 5 is a fragmentary top plan view depicting a portion of the waferand element of FIG. 4.

FIG. 6 is a fragmentary sectional view taken along line 6-6 in FIG. 5.

FIG. 7 is a view similar to FIG. 6, but depicting the wafer andterminal-bearing element at a later stage during the process.

FIG. 8 is a view similar to FIGS. 6 and 7, but depicting the wafer andterminal-bearing element at a still later stage of the process.

FIG. 9 is a diagrammatic perspective view depicting a unit made in theprocess of FIGS. 3-8.

FIG. 10 is a sectional view of the unit depicted in FIG. 9.

FIG. 11 is a view similar to FIG. 10, but showing the unit in aninverted position and in conjunction with a substrate.

FIG. 12 is a fragmentary top plan view similar to FIG. 5, but depictinga portion of a wafer and terminal-bearing element in accordance with afurther embodiment of the invention.

FIG. 13 is a further view similar to FIG. 12, but depicting portions ofa wafer and terminal-bearing element in accordance with yet anotherembodiment of the invention.

FIG. 14 is a diagrammatic perspective view depicting a wafer used in aprocess according to yet another embodiment of the invention.

FIG. 15 is a diagrammatic, fragmentary sectional view depicting portionsof the wafer shown in FIG. 14 in conjunction with a terminal-bearingelement during a process according to yet another embodiment of theinvention.

FIG. 16 is a view similar to FIGS. 12 and 13, but depicting portions ofa wafer and terminal-bearing element during a process according to yetanother embodiment of the invention.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

A process in accordance with one embodiment of the invention starts witha wafer 10 (FIGS. 1-3) having a main surface 12 and a large number ofcaps 14 projecting upwardly from the main surface. The caps 14 arespaced apart from one another so as to define depressions in the form ofchannels between the caps. In the particular wafer illustrated, thechannels include relatively wide channels 16 extending between somepairs of adjacent caps and relatively narrow channels 18 extendingbetween other pairs of adjacent caps. Wafer 10 has an acousticallyactive area disposed beneath each cap 14, such as areas 20 a and 20 bshown in FIGS. 2 and 3. Terminals 22 are provided in sets on wafer 12within the relatively wide channels 16. A set of terminals associatedwith each active area is disposed in a wide channel immediately adjacentto the cap 14 covering that active area, so that the terminals 22,active area 20 and cap 14, together with the underlying areas of themain wafer 10 constitute a complete acoustically active device such as aSAW device. For example, terminals 22 a are associated with active area20 a, whereas terminals 22 b are associated with active area 20 b. Inthe particular arrangement illustrated, two sets of terminals aredisposed between each pair of adjacent active areas and each pair ofadjacent caps bordering a wide channel 16 on opposite sides thereof. Thenarrow channels 18 are devoid of terminals. The terminals 22 associatedwith each active area 20 are electrically connected to the active areaby internal connections 24, one of which is schematically shown in FIG.3.

Caps 14 can be formed from essentially any material which will serve thefunction of protecting the active area. For example, caps 14 may beformed from silicon or other impervious materials and may be bonded tothe main surface 12 of the wafer by essentially any conventionalprocess. Merely by way of example, caps 14 can initially be formed asportions of a larger cap wafer (not shown) in a pattern corresponding tothe pattern of active areas 20. That wafer may be bonded to main wafer10 and then polished so as to leave individual caps in place asillustrated in FIGS. 1-3. Also, the structures constituting activeregions 20 may be formed from any suitable materials and may be formedintegrally with the remainder of wafer 10 or deposited thereon bysuitable, known processes. The number of contacts 22 associated witheach active area and cap is selected to meet the functional requirementsof the device. For typical, simple SAW devices only a few contacts arerequired for each active area.

In the process, a terminal-bearing element 30 (FIG. 4) is united withwafer 10. The terminal-bearing element in this case is a tapeincorporating a unitary dielectric layer 32 with numerous groups 34 ofmetallic features thereon. As best seen in FIG. 5, each group ofmetallic features 34 incorporates two sets of terminals 36 a and 36 band leads 38 associated with the terminals. Bond windows 40 extendthrough the dielectric layer 32 in alignment with leads 38. In theparticular arrangement shown, leads 38 extend entirely across the bondwindows 40. Each lead is permanently connected to a terminal on one sideof the bond window and temporarily connected through a frangible section42 to a terminal on the opposite side of the bond window. Frangiblesections 42 are substantially weaker than the remainder of the leads.For example, lead 38 a is permanently connected to terminal 36 a andtemporarily connected by a frangible section of 42 to terminal 36 bwhereas lead 38 b is permanently connected to terminal 36 b andtemporarily connected by a similar frangible section to terminal 36 a.

The terminal-bearing element 30 is assembled to wafer 10 by applying thedielectric layer 32 over the top surfaces of the caps 14. The dielectriclayer and hence the terminals may be secured in place by an adhesive 44disposed between the caps and the dielectric layer 32. The adhesive 44may be provided in a separate layer with gaps corresponding to the bondwindows 40 or may be provided as a part of the terminal-bearing element30 as, for example, as a layer or a coating on the bottom surface of thedielectric layer. Alternately, the adhesive may be applied by coatingthe tops of caps 14 with a flowable paste or liquid adhesive, or byapplying separate pieces of an adhesive to the tops of the caps. In afurther variant, the adhesive 44 is integral with dielectric layer 32as, for example, where the dielectric layer includes an uncured orpartially cured region adjacent its bottom surface. In the assembledcondition, the dielectric layer 32 extends over the narrow channels 18as well as the wide channels 16.

The metallic features 34 and bond windows 40 are arranged on thedielectric layer so that when the terminal-bearing element or tape 30 isapplied onto the wafer, the bond windows 40 are aligned with the widechannels 16 and so that the terminals 36 are disposed over or adjacentto the caps. For example, as seen in FIGS. 5 and 6, one set of terminals36 a is disposed of on or adjacent to a cap 14 a whereas another set ofterminals 36 b is disposed on or adjacent to another cap 14 b. The leads38 extend across the wide channels 16. By assembling the tape to thewafer, terminals and leads are assembled to a large number of caps 14simultaneously. In the particular embodiment shown, the terminals areassembled to all of the caps on the entire wafer in a single operation.In a variant, the tape may cover only a part of the wafer so that theterminals are assembled to only a few caps at a time. In a furthervariant, the same procedure can be performed using only a portion of thewafer having only a few caps and using a smaller tape.

In the next stage of the process, the leads 38 are bonded to theterminals. The lead bonding process may generally as described incommonly assigned U.S. Pat. Nos. 5,915,752 and 5,489,749, thedisclosures of which are incorporated by reference herein. In the leadbonding process, each lead 38 is displaced downwardly by a tool such asa thermosonic bonding tool into engagement with the a contact 22. Thefrangible sections 42 of the leads are broken in this process. As bestseen in FIG. 7, leads 38 a associated with terminals 36 a overlying cap14 a are bonded to contact set 22 a associated with cap 14 a and thecorresponding active element 20 a whereas leads 38 b associated withterminals 36 b are bonded to contacts 22 b associated with cap 14 b andits active element. Thus, the terminals mounted on each cap areconnected to the contacts associated with that cap.

In the next stage of the process, an encapsulant 50 (FIG. 8) isintroduced into the channels 16 and 18 so that the encapsulant surroundsthe caps 14 and the leads 38, and covers the contacts 22. Appropriatemeasures are taken to prevent the encapsulant from flowing onto theterminals 36. For example, a cover layer 52 formed from a conventionalsolder mask material may be provided over the top surface of thedielectric layer so that the cover layer 52 bridges over the bondwindows in the dielectric layer. The cover layer is provided withopenings aligned with terminals 36. As discussed below, the cover layerremains as part of the devices formed in the process. Alternatively, thecover layer 52 may be omitted and replaced by a permanent fixture (notshown) which temporarily engages the dielectric layer to bridge the bondwindows.

In the next stage of the process, masses of bonding material such asconventional solder balls 54 are applied on terminals 36. Before or,preferably, after application of the solder balls, the assembly issevered to form individual units 60 (FIGS. 9 and 10) by severing thewafer along the various channels as indicated by severance lines 62(FIGS. 4 and 8). Each unit 60 includes a main body 10′ formed from aportion of wafer 10 incorporating one active region 20, the cap 14associated with that active region and the contacts 22 associated withthe same active region. Each unit 60 further includes terminals 36disposed over or near the cap 14, supported by the top surface of thecap, the terminals being electrically connected to the contacts 22 ofthe unit. Each unit further includes encapsulant surrounding the leads38 of the unit. Each unit constitutes a packaged capped chip and can behandled and mounted using techniques commonly used for handling andmounting packaged semiconductor chips. Ordinary surface-mountingtechniques and be used as, for example, by bonding the terminals 36 tocontact pads 68 on a circuit panel 70 so as to mount the assembly in“flip-chip” orientation with the terminals 36 and the top surface of thecap 14 facing downwardly toward the circuit panel (FIG. 11). In afurther variant, the solder balls 54 may be omitted and the unit may bemounted either face-up or face-down on a substrate as, for example, bywire bonding the terminals 36 to contact pads of a substrate. In yetanother variant, the unit can be further packaged, with or without otherchips or devices, to form a module which, in turn, can be mounted to acircuit panel.

The assembly process discussed above provides an economical way ofassembling terminals to a wafer having upwardly projecting caps. Thefinished assembly provides a capped device, such as an acousticallyactive device or MEMS device with the capability for mounting to alarger circuit panel.

In a process according to a further variant (FIG. 12) the lead-bearingelement has terminals 136 and elongated leads 138 arranged so that whenthe terminal-bearing element 130 is disposed on the wafer, the leads 138are disposed over channels 116 between adjacent caps 114 and thedirection of elongation of each lead is generally co-directional withthe channel underlying the lead. Stated another way, in FIG. 12, lead138 is elongated in the direction indicated by arrow 101 and channel 116extends in the same direction.

The arrangement of leads co-directionally with the channels providesrelatively long leads in relatively narrow channels. Long leads, inturn, can be displaced downwardly to a greater depth and hence canaccommodate relatively thick caps 114. Also, in the arrangement of FIG.12, the terminals project outwardly over channels 116 from caps 114.Moreover, each channel 116 accommodates only a single row of contactsassociated with a single cap 114.

In an alternative embodiment, depicted in FIG. 16, similar leads 438 canbe used where two rows of contacts 422 are provided in a single channel416, associated with two caps 414 disposed on opposite sides of thechannel. Terminals 436 can be provided in pairs as shown. In theterminal-bearing element or chip carrier as originally provided, theterminals of each pair are formed as a unitary body. These bodies aresevered so as to separate the terminals 436 of each pair when the waferand chip carrier are severed along severance lines 462.

In a further variant, shown in FIG. 13, the terminal-bearing element 230is a lead frame composed entirely of metallic elements including leads238 and terminals 236 similar to those discussed above. In thearrangement of FIG. 13, the terminal-bearing element does not include adielectric layer or tape. The metallic elements are interconnected toone another by temporary bridge elements 201. Only a few of thetemporary bridge elements are visible in FIG. 13. The bridge elementshold the metallic elements together in a self-supporting frame ornetwork. When the wafer is severed to form the individual units, bridgeelements 201 are cut. Stated another way, when the frame is assembled tothe wafer, the bridge elements 201 extend across severance lines 62.Additionally, some of the terminals are integral with one another, suchas terminals 236 a and 236 b, and these terminals are separated from oneanother when the wafer is severed along severance lines 62 a. In thearrangement of FIG. 13, some of the caps are formed integrally with oneanother. For example, cap 214 a is integral with cap 214 b and thesecaps are separated from one another when the wafer is severed along line62 a. Here again, severance of the wafer forms individual units, eachincorporating a single acoustically active device with the associatedcap, contact terminals and leads. In a further variant, each of theindividual units formed by the severing, operation may include two ormore acoustically active devices with a single cap or with two or moreseparate caps.

In a further variant (FIGS. 14 and 15), all of the caps are integralwith one another and form a continuous cap wafer with depressions 316therein such that the main surface 312 of wafer 310 is exposed onlywithin spaced-apart depressions 316. Stated another way, the upper orcapping wafer 314 defines a continuous upper surface 303 whereas thecontacts 322 of the wafer are disposed of at a lower level defined bythe main surface 312 in depressions 316. The terminal-bearing element330 is mounted on the upper surface 303. The terminals 336 on theterminal-bearing element are connected by leads connecting downwardlyinto the depression 316, to the contacts 322 at main surface or level312. Also, in this arrangement the leads are formed by wire bonds 338added in a separate operation, after application of the terminal-bearingelement 330. Here again, the wafer can be severed by cutting alongseverance lines 362 (FIG. 15) to form individual units. The severancelines need not extend through the depressions 316. Stated another way,in the finished units, the contacts 322 and leads 338 do not lie at theedges of the unit.

The features shown in the various embodiments can be combined with oneanother. For example, the wire-bonding technique and unitary cap waferdiscussed with reference to FIGS. 14 and 15 can be used with the otherembodiments discussed above.

The techniques and structures discussed herein can be applied topackaging of acoustically active devices such as SAW devices, MEMSdevices and other structures having caps. Also, in the discussion above,the elements projecting upwardly from the main surface are referred toas “caps” because they cover the active elements of the devices.However, the caps themselves can be active parts of the device. Statedanother way, the term cap as used herein also includes a mesa formedfrom active semiconductor material or other material and forming anactive part of the device. Thus, the invention can be applied infabrication of devices other than acoustically active devices and MEMSdevices; it can be used with any wafer which incorporates upwardlyprojecting mesas or, conversely, structure defining an upper surfacewith depressions extending downwardly to a lower, main level and withcontacts in such depressions.

The foregoing description should be taken by way of illustration ratherthan by way of limitation of the present invention. Certain aspects ofthe present invention are described in the appended claims.

1. An in-process element comprising: (a) a wafer with a main surface,structure defining an upper surface above said main surface anddepressions extending downwardly from said upper surface toward saidmain surface, the wafer also having contacts in said depressions; (b) aterminal-bearing element having a plurality of electrically-conductiveterminals overlying said upper surface and secured thereto, theterminal-bearing element including a plurality of leads extending oversaid contacts in a direction aligned with said upper surface, such thatsaid leads bridge said depressions.
 2. An element as claimed in claim 1wherein said structure defining said upper surface includes a pluralityof spaced-apart caps and said depressions include channels between saidcaps.
 3. A microelectronic device comprising: (a) a main body having anactive region and contacts; (b) a cap bonded to said main body, said capcovering said active region and defining an upper surface, said caphaving edges extending from said upper surface to said main body; (c)terminals mounted to said upper surface of said cap; (d) leads formedintegrally with said terminals extending downwardly from said terminalsto said contacts; and (e) an encapsulant surrounding said leads andcovering said contacts.
 4. A device as claimed in claim 3 wherein saidactive region is acoustically active.
 5. A microelectronic devicecomprising: (a) a main body having an active region and contacts; (b) acap bonded to said main body, said cap covering said active region anddefining an upper surface; (c) a dielectric layer overlying said uppersurface of said cap; (d) terminals on said dielectric layer forconnecting the device to an external circuit; and (e) leads formedintegrally with said terminals extending downwardly from said terminalsto said contacts.
 6. A device as claimed in claim 5 further comprisingan encapsulant surrounding said leads and covering said contacts.
 7. Adevice as claimed in claim 5 wherein said dielectric layer is adhesivelybonded to said cap.
 8. A SAW device assembly comprising: (a) a main bodyhaving an acoustically-active region and contacts; (b) a cap bonded tosaid main body, said cap covering said active region and defining anupper surface; (c) terminals mounted on said upper surface of said cap;(d) leads formed integrally with said terminals connecting saidterminals and to said contacts; and (e) a circuit panel having contactpads thereon, said main body and cap overlying said circuit panel withsaid upper surface of said cap and said terminals facing toward saidcircuit panel, said terminals being bonded to said contact pads.
 9. AMEMS device assembly comprising: (a) a main body having an active regionwith micromechanical elements and contacts; (b) a cap bonded to saidmain body, said cap covering said active region and defining an uppersurface; (c) terminals mounted on said upper surface of said cap; (d)leads formed integrally with said terminals connecting said terminals tosaid contacts; and (e) a circuit panel having contact pads thereon, saidmain body and cap overlying said circuit panel with said upper surfaceof said cap and said terminals facing toward said circuit panel, saidterminals being bonded to said contact pads.